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    Brown Technical Books

    IPT's Rotating Equipment Handbook: Machinery Reliability & Condition Monitoring

    IPT's Rotating Equipment Handbook: Machinery Reliability & Condition Monitoring

    $30.86
    $30.86
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    IPT’s Rotating Equipment Handbook and Training Manual
    Informative and Thorough

    As an on-the-job reference or a primary resource for a complete training program, IPT’s Rotating Equipment books are North America’s number one source for machinery reliability and condition monitoring information. Millwrights, industrial mechanics, heavy-duty mechanics and rotating equipment technicians find both the handbook and manual invaluable assets.

    Comprehensive Machinery Reliability and Condition Monitoring Information

    Featuring 500 pages, 300 illustrations and 30 tables and charts, IPT’s Rotating Equipment Handbook and Training Manual discuss proven diagnostics, corrective methods and procedures for determining the condition of machinery. They can also help in the prediction of mechanical problems and contain essential vibration analysis, bearing failure analysis, performance monitoring, and safe lockout and tagout procedures.

     

    SECTION ONE - MAINTENANCE AND RELIABILITY
    Rotating Maintenance Problems p 2-4 Maintenance Planning p 14-19
    MIRP Program p 4-6 Long Range Planning p 14
    Maintenance Methods p 6-9 Short - Mid Range Planning p 15
    Preventive Maintenance p 6,7 Intermediate Planning p 15
    Predictive Maintenance p 7-8 Critical Path Method (CPM) p 15-19
    Breakdown Maintenance p 8 Program Evaluation (PERT) p 19
    Predictive Program Methods p 9 Predictive Maintenance Concerns p 19-21
    Machine Monitoring p 9-13 Predictive Maintenance Applications p 21-27
    Temperature p 10 Vibration and Noise p 22,23
    Vibration p 11 Non-Destructive Testing p 23,25
    Listening p 12 Fluid Analysis p 25,26
    Sight p 13 Machinery Measurement/Evaluation p 26,27
    Corrective Maintenance p 14  
    SECTION TWO - VIBRATION ANALYSIS
    Introduction p 30 Sound Measurement p 67,68
    What is Vibration p 30 Sound Pressure Levels p 68-70
    Vibration Amplitude p 31,41 Sound Fields p 71,72
    Vibration Facts p 31,32 Directional Noise p 72
    Machine Properties p 32,33 Noise & Machinery Condition p 72,73
    Excitation Forces p 33,34 Noise Level Facts p 73,74
    Vibration Causes p 34,35 Vibration & Noise Measurement p 74-79
    Vibration Characteristics p 35-44 Vibration Meters p 74,75
    Vibration Frequency p 36,37 Vibration Monitor p 76
    Vibration Displacement p 37,38 Vibration Analyzer p 76-79
    Vibration Velocity p 38,39 Transducers p 80-92
    Vibration Acceleration p 39-41 Transducer Proximity Probes p 80-83
    Vibration Phase p 42-44 Velocity Transducers p 83-86
    Frequency and RPM p 44,45 Hand Held Transducer p 86,87
    Resonance p 45-47 Magnetic Pick-up Holder p 87,88
    Resonance and Damping p 47 Shaft Stick p 88-90
    Critical Speed p 47,48 Accelerometer Transducers p 90-92
    Measuring Amplitude p 49,50 Microphones p 93,94
    Selecting Vibration Indicator p 50-54 Vibration Pick-up Positions p 94,95
    Numerous Frequencies p 54-58 Amplitude vs Frequency p 95-99
    Absolute Tolerances p 58-61 "X-Y" Plotter p 100,101
    Sound p 61,62 FFT Recording p 100-104
    Sound Sources p 62,63 Spectrum Analysis p 104,105
    Sound Causes p 63 Vibration Data Interpretation p 105-116
    Sound Characteristics p 64-67  
    Vibration Causes Introduction p 118 Oil Whip p 156,157
    Unbalance Vibration p 118-124 Mechanical Looseness Vibration p 157-160
    Causes of Unbalance p 119-124 Electrical Problem Vibration p 160-167
    Deposit and Build-Up p 119 Slip Frequency p 162
    Corrosion and Wear p 119,120 Torque Pulsations p 162,163
    Eccentricity p 120 Armature Problems p 163-165
    Keys and Keyways p 120-122 Stator Problems p 165-167
    Clearance Tolerance p 122 Belt Drive Vibration p 167-174
    Distorsion p 122,123 Determining Belt Frequency p 169-170
    Casting Imperfections p 123,124 Belt Tension p 170,171
    Misalignment Vibration p 124-131 Belt Slippage p 171,172
    Types of Misalignment p 124-130 Defective Belts p 172,173
    Parallel Offset p 124,125 Balancing Belt Pulleys p 173,174
    Angular p 124,125 Damaged Gear Vibration p 174-177
    Parallel Offset & Angular p 124,125 Resonance Vibration p 178,179
    Misalignment Sources p 131 Aerodynamic & Hydraulic Vibration p 179-195
    Eccentric Forces Vibration p 131-135 Cavitation p 181-187
    Bent Shaft Vibration p 135-137 Recirculation p 187-189
    Resonant Whirl p 136,137 Discharge Recirculation p 189,190
    Anti-Friction Bearing Vibration p 137-146 Suction Recirculation p 190,191
    Frequency Analysis p 137,142 Flow Turbulence p 191-194
    Bearing Loads p 142,143 Random Vibration p 195
    Causes of Bearing Failure p 143-146 Reciprocating Forces Vibration p 195-198
    Vibration from Journal Bearings p 146-157 Rubbing Vibration p 198,199
    Excessive Bearing Clearance p 148,149 Rotor Flex Vibration p 199-201
    Detecting Faulty Bearing p 149,150 Beat or Pulsation Vibration p 201-203
    Oil Whirl p 150-156 Hydraulic System Vibration p 203-206
    SECTION FOUR - EQUIPMENT BALANCING
    Introduction p 208, 209 Balancing Methods p 234-251
    In-Place Balancing p 209 Single Plane Balancing p 235-246
    Balancing Machine p 210,211 Static Balancing p 235,236
    Unbalance p 212-214 Vector Method p 236-240
    Types of Unbalance p 214-218 Balancing in One Run p 241-243
    Static Unbalance p 214-217 Four Run Method p 243-246
    Couple Unbalance p 217 Two Plane-Cross Effect p 247,248
    Quasi-Static Unbalance p 217,218 Single Plane Solutions p 248,249
    Dynamic Unbalance p 218 Two Plane Vectors p 249
    Natural Frequency p 219,220 Two Plane Overhung Rotors p 250,251
    Critical Speeds p 221-223 Multi-Plane Balancing p 252
    Rigid or Flexible Rotors p 223 Weight Changes p 252,253
    Balancing Tools p 224 Changing Weight Radius p 253,254
    Trial Weights p 224-227 Dividing a Balance Weight p 254-257
    How Much Trial Weight p 225-227 Combining Balance Weights p 257,258
    Attaching Trial Weights p 227 Balancing Tolerances p 259-261
    Phase Angle Measurement p 228-232 Residual Unbalance Tolerances p 261-266
    Trial Weight p 228,232 ISO Tolerances p 264-266
    Before Balancing p 233,234 Conclusion p 266
    SECTION FIVE - LUBRICATION
    Introduction p 268 Greasing Intervals p 305,306
    Lubrication Functions p 268,269 Oil Lubrication p 306
    Lubrication Selection p 269 Oil Classifications p 306-319
    Friction p 269-272 Industrial Classifications p 306-309
    Lubrication Principles p 272-278 Gear Oil Classifications p 310,311
    Viscosity p 272,273 Engine Oil Classifications p 311-316
    Consistency p 273 Automotive Gear Oils p 317-319
    Lubrication Film p 274 Lubricating Oil Types p 320-322
    Boundary Layer p 274 Mineral Oils p 320
    Hydrodynamic (Full Film) p 274,275 Animal & Vegetable Oils p 321
    Partial Hydrodynamic p 275 Synthetic Oils p 321,322
    Surface Finish p 276-278 Common Oil Additives p 322-325
    Grease Lubrication p 276-279 Oxidation Inhibitors p 323
    Grease Ingredients p 279,280 Pour Point Depressant p 323
    Grease Types p 280-282 Rust Inhibitors p 323
    Calcium Soap p 280 Anti-Wear Additives p 324
    Sodium Soap p 280 Foam Depressants p 324
    Lithium Soap p 281 Detergent-Dispersant p 325
    Complex Soap p 281 Viscosity Index p 325,326
    Mixed Soap p 281 Load Carrying Tests p 326
    Inorganic Thickener p 281 Flash & Fire Points p 326,327
    Synthetic Greases p 282 Oil Analysis p 327-350
    Grease Additives p 282,283 Oil Analysis Program p 327-330
    Grease Properties p 283-294 Oil Sample Slip p 330-332
    Consistency p 284,285 Oil Analysis Tests p 333
    Temperature and Load p 285-289 Spectrographic Analysis p 333-339
    Dropping Point p 287,290 TBN and TAN p 339-342
    Miscibility p 290,291 Allowable Soot Test p 343,344
    Mechanical Stability & Wear p 291 Viscosity Test p 343-346
    Sealing Properties p 292-294 Wear Metal - Iron p 345-347
    Grease Selection Factors p 294 Allowable Oxidation p 345
    Bearing Greasing p 294-303 Oil Sampling Procedures p 348-350
    Correct Mounting p 295 Conclusion & Decision p 349,351
    Correct Time p 295,296 Changing Lubricant p 351,352
    Correct Quantity p 296 Oil Lubrication Systems p 352-354
    Correct Methods p 296-301 Oil & Grease Storage p 355-357
    Replacing Grease (anti-friction) p 301-303 Lubrication Scheduling p 357
    Correct Amount p 303,304 Lubrication Department p 358-360
    Application Methods p 304,305    
    SECTION SIX - NON-DESTRUCTIVE TESTING
    NDT Purpose p 362,363 Inspection and Interpretation p 376
    Direct Visual Inspection p 363 Ultrasonic Testing p 376-385
    Remote Visual Inspection p 364-368 Types of Sound Waves p 377
    Videoimagescope p 364-368 Ultrasonic Requirements p 377-379
    Fiberscope p 364-368 Surface Preparation p 379
    Borescope p 364-368 Ultrasonic Testing Methods p 379-385
    Liquid Penetrant Testing p 368-371 Resonant Frequency p 379,380
    Preparation and Application p 369,370 Transit Time Method p 380
    Developing and Inspection p 370,371 Intensity Method p 380-385
    Magnetic Particle Testing p 371-376 Intensity & Transit Time p 380-385
    Magnetizing the Part p 373-375 Eddy Current Testing p 386
    Particle Application p 375,376 Radiography Testing p 387-389
    SECTION SEVEN - BEARING FAILURE ANALYSIS
    Bearing Problems p 392 Electric Current Passage p 409,410
    Anti-friction Bearing Life p 392,393 Journal Bearing Failure p 410-418
    Load Path Patterns p 393-398 Unsuitable Design p 410,411
    Premature Anti-friction Failure p 398-399 Unsuitable Operating Environment p 411-413
    Lubrication Failure p 399-401 Lubrication Problems p 414,415
    Lubrication Contamination p 401-403 Misalignment p 415-417
    Incorrect Tolerances p 403-405 Ove
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