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IPT's Industrial Fasteners Handbook: Bolting and Securing Systems

IPT’s Industrial Fasteners Handbook and Training Manual
Teaching Correct Fastening

IPT’s Industrial Fasteners Handbook and Training Manual are essential reference guides for engineers, draftsmen, supervisors, journeymen and apprentices of all steel-related industries. Aerospace, refining, chemical, pulp and paper, mining, shipyard, construction and fabrication industries all benefit from the information contained within almost 500 detailed pages.

A Complete Course of Study or a Quick, Easy Reference Guide

The IPT Fasteners Handbook and Training Manual are both a program to teach correct fastening methods in industrial schools and colleges, as well as a comprehensive on-site reference for seasoned professionals. Bolting and security system topics range from materials and strengths to threaded and non-threaded fasteners, to adhesives, anchoring systems and more. As with every IPT book, it’s all here!

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SECTION ONE - BOLTING AND FASTENER CODES
Fastener Standards p 1-16 SAE/IFI Standards p 15,16
Standards Guide p 4-8 ISO Standards p 15-17
ANSI/ASME Standards p 9-12 Table Guide p 17
ASTM Standards p 13-15    
SECTION TWO - SCREW THREADS
Screw Thread USES p 20-22 Thread Nomenclature p 25-30
Unified Thread Development p 22-23 Left and Right Threads p 30
Metric Thread Development p 23,24 Single and Multiple Threads p 31
ISO Metric Threads p 24,25 Thread Size limits p 31-33
SECTION THREE - THREAD GUIDE
Inch Thread Selection p 36-38 Unified 8 Thread (8UN) p 45
UN Threads p 36 12-16 Thread Series p 45-47
UNR Threads p 36,37 Fine vs Coarse Threads p 48,49
UNK Threads p 37 Metric Threads p 50
UNJ Threads p 37,38 Classes of Thread Fit p 53-60
Metric Thread Selection p 39 Unified Inch Thread Fit p 53-56
Thread Series Comparison p 40-52 Metric Thread Fit p 57-60
Unified Fine Threads (UNF) p 40    
SECTION FOUR - MATERIALS & STRENGTHS
Materials Selection p 62 Low Carbon Grades p 80
Fastener Properties p 63-72 Alloy Steels p 81
Mechanical Properties p 63,64 Metric Fastener Grades p 81-84
Tensile Strength p 64-66 Metric Grade Examples p 82
Yield Strength p 67 Identification and Markings p 83
Proof Load p 67,68 Internal Thread Grades p 83
Shear Strength p 69,70 Inch Nuts p 85-90
Impact Toughness p 70 Carbon Steel Nut Grades p 91-94
Torsional Strength p 71 Metric Series Nuts p 95-98
Fatigue Strength p 71 Nut Overtapping p 99,100
Hardness p 71,72 Nut Precautions p 101,102
Ductility p 72 Nut vs Bolt Strength p 102,103
Carbon Steel Fasteners p 73-81    
Fail Safe Joint Factors p 106,107 Loosening Prevention p 117,118
Bolted Joint Stress p 107-109 Bolted Joint Relaxation p 118-120
Bolted Joint Types p 110,111 Bolted Joint Creep p 119
Rigid Joints p 110 Minimize Relaxation p 119,120
Gasketed Joints p 110-113 Flanged Connection p 120-127
Gasketed Joint Tightening p 113 Flange Types p 121,122
Multi-Fastener Joints p 114,115 Flange Face p 123-126
Differential Loading p 114,115 Flange Bolting p 127-130
Bending Stress p 115 Studbolts p 127-129
Bolted Joint Vibration p 116-118 Nut-Bolt Guidelines p 130
Torque and Tension p 132 Tubing Wrenches p 155
Torque Measurement Units p 133 Wrench Practices p 155,156
Torque Tension Properties p 134-137 Hydraulic Ram Wrenches p 156-158
Elastic Limit p 134 Hydraulic Tightening p 157,158
Distorsion p 135 Piston Nut Tightener p 159
Tensile Strength p 135 Hydraulic Tensioners p 159-161
Residual Tension p 135 Heating Bolts p 161
Elasticity p 136 Controlling Torque p 162
Compression p 136 Preload Scatter p 162,163
Cold Flow p 136 Preload Measurement p 163,164
Hookeís Law p 136,137 Torque Wrenches p 165-171
Torquing Necessity p 137-140 Lever Length p 166
Fastener Tension (Preload) p 140-142 Torque Wrench Principle p 167
Tightening Methods p 143 Torque Wrench Adapters/Extension p 168-170
Wrench Types p 143-155 Gear Head Multipliers p 171,172
Open-End Wrenches p 143 Torque Wrench Use p 172,173
Box Wrenches p 144 Torque Tables p 173-179
Combination Wrenches p 145 Preload by Elongation p 180-182
Adjustable Wrenches p 145,146 Bolt Length Measurement p 180
Rachet Box-End Wrenches p 146 Turn of Nut Measurement p 180,181
Slug (Hammer) Wrenches p 147 Tension Control p 181,182
Socket Sets p 147-149 Ultrasonic Measurement p 182
Allen and Fluted Wrenches p 149,153 Direct Tension Indicators p 183
Wrench vs Bolt Sizes p 150,151 Multi-Jackbolt Tensioner p 184-186
Spanner Wrenches p 154    
Introduction p 188 Round Metal Gaskets p 207
Gasket Selection p 189 Heavy Metal Gaskets p 207
Gasket Pressures p 189,190 Metallic Selection Guide p 208-210
Gasket Selection Guide p 190-192 Gasket Problems p 211-214
Gasket Thickness p 190,193 Joint Distorsion p 211
Creep and Relaxation p 193,194 Flange Distorsion p 211-213
Gasket Permeability p 194 Flange Bowing p 212
Gasket Materials p 194-210 Flange Face Roughness p 212
Non-Metallic Materials p 195-197 Internal Pressure p 213
Cork p 195 Torque Loss p 213,214
Cellulose Fiber p 195 Gasket Design Faults p 214-216
Asbestos p 195,196 Making Gaskets p 217-223
Non-Asbestos Fibers p 196 Trace and Tap Method p 217,218
Teflon p 196 Compass Method p 219,220
Natural Rubber p 196 Chord Chart Layout p 220
Styrene Butadiene p 196 Angle and Bolt Circle p 220-223
Butyl p 197 Gasket Fit p 224
Nitrile p 197 Gasket Sealer p 224-227
Ethylene Propylene p 197 Breaking Bolted Joints p 228-230
Acrilic p 197 Installation Practices p 230-233
Vitron p 197 O-Ring Seals p 233-240
Silicone p 197 O-Ring Applications p 234-236
Gasket Reinforcements p 197,198 Dynamic O-Ring Seals p 235-237
Metallic Gaskets p 198-208 Reciprocating Motion p 235-237
Metallic Materials p 198 Damaged O-Rings p 237
Metallic Types p 199-207 Static O-Ring Seals p 237
Spiral-Wound p 202 O-Ring Features p 237,238
Plain Metal Jacketed p 203 O-Ring Grooves p 239,240
Flat Metal Gaskets p 204 O-Ring Installation p 240
Corrugated Metal Gaskets p 204,205    
SECTION EIGHT - PIPE THREADS
Pipe Fittings p 242,243 Lubricants and Sealants p 256
Sizing Pipe p 242 Thread Designations p 256-258
Pipe Schedules p 243-248 Dryseal Pipe Threads p 258,259
Pipe Threads p 243,249 Pipe Thread Comparison p 259,260
Thread Nomenclature p 250-252 Pipe Wrenches p 259-262
Taper Thread Tightening p 253,254 Pipe Threading Dies p 263
Pipe Thread Factors p 254 Pipe Taps p 263,264
Straight Pipe Threads p 255 Pipe Connectors p 265-267
SECTION NINE - ASSORTED THREADED FASTENERS
Fastener Styles p 270,271 Set Screw End Points p 285-289
Fastener Standards p 270 Set Screw Hardness p 289
Driving Recesses p 271 Assorted Nuts p 290-296
Head Styles p 272,273 Hex Nuts p 290
Standard Bolt Styles p 274-283 Jam Nuts p 291
Square Head Bolts p 274-276 Castellated and Slotted p 292,293
Carriage Bolts p 274-276 Locking Nuts p 293
T-Head Bolts p 274-276 Free Spinning Locknuts p 294,295
Step Bolts p 275,276 Prevailing Torque Locknuts p 295,296
Hex Cap Screws p 274-276 Plastic Insert Locknuts p 296
Countersunk Bolts p 274-276 Liquid Locknuts p 296
Socket Head Cap Screws p 274-277 Removing Damaged Nuts p 297,298
Hex Head Washer p 277 Washers p 299-303
Hanger Bolts p 275-277 Flat Washers p 299,300
Connector Bolts p 275-277 Conical Washers p 300,301
Twelve Point Head p 275-278 Lock Washers p 301-303
Plow Bolts p 275-278 Preload Sensor Bolts p 304,305
Lag Bolts p 275-279 Screws p 305-317
Eye Bolts p 279,280 Machine Screws p 305-309
Eye Nuts p 281 Self-Tapping Screws p 311-313
Formed Bolts p 282 Wood Screws p 314-317
Threaded Fastener Holes p 283 Dimension Table Guide p 317,318
Fastener End Points p 284 Bolt and Screw Dimensions p 317-344
Socket Set Screws p 285-289    
SECTION TEN - NON-THREADED FASTENERS
Keys p 346-355 Axially Assembled Rings p 374,375
Rectangular Keys p 346-349 Radially Assembled Rings p 374,375
Keyseat Alignment p 350 Self-Locking Rings p 376
Chamfered Keys p 350,351 Rivets p 377-391
Pratt and Whitney Keys p 350-352 Rivet Heads p 378
Woodruff Keys p 352-354 Large Rivets p 379
Tapered Keys p 353-355 Small Rivets p 380-383
Pin Fasteners p 356-369 Semi-Tubular Rivets p 380
Machine Pins p 356 Full Tubular Rivets p 381
Hardened Dowel Pins p 356,357 Split Rivets p 381
Straight Pins p 357 Compression Rivets p 381,382
Taper Pins p 360 Metal Piercing Rivets p 383
Cotter Pins p 362 Blind Rivets p 383-388
Clevis Pins p 362 Explosive Rivets p 384
Radial Locking Pins p 365 Drive Pin Rivets p 385
Grooved Surface Pins p 365 Pull Stem Rivets p 385
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