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IPT's Industrial Trades Handbook: Power Transmission Systems

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IPT’s Industrial Trades Handbook and Training Manual

IPT’s Industrial Trades Training Manual has become a required text in many upgrading and apprenticeship programs. Technical colleges, trade unions, construction companies, maintenance departments, chemical plants, utilities and mines also promote and use both the handbook and manual as a teaching and onsite reference tool.

Versatile and Easy to Use – An Instant Hit

IPT’s Industrial Trades Handbook and Training Manual are an instant hit with both millwrights and industrial mechanics, thanks to its troubleshooting information on power transmission systems. Invaluable in both construction and maintenance sectors of industry, this versatile book contains almost 500 pages of expert explanations, illustrations, tables and charts, as well as an extensive trade data section.

 

SECTION ONE - COUPLINGS
Introduction p 2,3 Jaw and Spider Coupling p 24
Rigid Couplings p 3-8 Splined Rubber Coupling p 25
Rigid Coupling Types p 4 Elastomeric Coupling p 26
Compression Type Couplings p 4,5 Pin and Disc Connector p 26,27
Ribbed Type Coupling p 5,6 Pin and Rubber Bushing Coupling p 28
Flanged Face Type Coupling p 6,7 Pin and Biscuit Coupling p 29
Threaded Rigid Type Coupling p 7,8 Flexible Metal Disc Coupling p 29,30
Flexible Couplings p 8-31 Steel Grid Coupling p 31,32
Types of Misalignment p 9-11 Universal Joint Type p 32-34
Mechanical Flexible Types p 12-20 Single Universal Joint p 33
Jaw and Slider Coupling p 12,13 Double Universal Joint p 34
Chain Coupling p 13-17 Centrifugal Coupling p 35-37
Roller Chain Coupling p 15 Fluid Coupling p 36-40
Silent Chain coupling p 16 Dry Fluid Coupling p 41,42
Synthetic Chain coupling p 16,17 Centrifugal Brake Shoe p 42,43
Gear Couplings p 18,19 Shear Pin Coupling p 43,44
Material Flexible Types p 20-31 Floating Shaft Coupling p 44,45
Rubber Tire Coupling p 21-23 Spacer Coupling p 46

 

SECTION TWO - GEARS
Introduction p 48 Worm Gears p 74-82
Gear Terminology p 48-52 Worm Gear Nomenclature p 75-78
Shafts Parallel Gears p 52-63 Hands of Worm Gears p 78,79
Spur Gears p 52-56 Worm Gear Thrust Loads p 79,80
Rack and Pinion Gears p 55 Worm Gear Mesh p 80,81
Helical Gears p 57-63 Self-Locking Worm Gears p 82
Left-Right Hand Gears p 58,59 Planetary Gears p 82-87
Helical Gear Thrust p 60,61 Planetary Gear Systems p 86,87
Double Helical Gears p 61-63 Gear Backlash p 87-95
90 Degree Shafts p 63-72 Proper Backlash p 88,89
Bevel Gear Nomenclature p 63,64 Zero Backlash p 90
Straight Bevel Gears p 63-65 Recommended Backlash p 90-93
Zerol Bevel Gears p 65 Measuring Backlash p 94,95
Spiral Bevel Gears p 66,67 Control of Backlash p 95
Miter Gears p 67 Gear Material p 95-97
Bevel Gear Mounting p 67-70 Steel Gears p 96
Spiral Bevel Gear Hand p 70-72 Non-Ferrous Gears p 96,97
Spiral Hand and Thrust p 71,72 Non-Metallic Gears p 97
Cross Shafts p 72-82 Gear Lubrication p 98-101
Hypoid Gears p 72-74  

 

SECTION THREE - FRICTION BEARINGS
Journal Bearing Parts p 104 Non-Metallic Bearing Materials p 136-139
Bearing Classification p 105 Babbitting Procedures p 139-144
Bearing Operation p 105-107 Mandrel Preheat p 141
Lubricant Film p 106-113 Pouring Babbitt p 141,142
Oil Grooves p 109-113 Babbitt Safety p 142,143
Hydrostatic Bearings p 112,113 Journal Bearing Contact Checks p 143-145
Thrust Bearings p 113-120 Journal Bearing Scraping p 145-148
Thrust Clearances p 114,115 Journal Bearing Clearance p 149-153
Tilting Pad Thrust Bearings p 115-120 Journal Bearing Shims p 151
Tilting Pad Clearances p 117-120 Journal Clearance Checks p 152,153
Guide Bearing p 120,121 Journal Bearing Crush p 154,155
Pivot Shoe Bearings p 121-125 Journal Bearing Torque p 155
Journal vs Roller Bearings p 126 Journal Housing Styles p 155-158
Journal Bearing Properties p 127-130 Journal Bearing Lubrication p 158-160
Journal Bearing Materials p 132-136  

 

SECTION FOUR - ROLLER BEARINGS
Introduction p 162 Interference Fits p 200-202
Bearing Parts p 163 Bearing Heating p 202-204
Rolling Element Types p 163,164 Cold Mounting Bearings p 204-207
Bearing Materials p 164 Bearing Withdrawl Sleeve p 207,208
Bearing Loads p 165 Hydraulic Assist p 209-213
Ball Bearing Types p 165-174 Bearing Dismounting p 212-215
Roller Bearing Types p 174-179 Shafts and Housings p 215-220
Roller Thrust Bearings p 177-179 Tapered Bearing Assembly p 221-230
Needle Bearings p 179-185 Axial Positioning p 230-232
Tapered Roller Bearings p 185-189 Bearing Pillow Blocks p 232-235
Bearing Designations p 189-192 Bearing Failure p 235-239
Bearing Clearances p 193-199 Bearing Seals p 239-247
Bearing Mounting p 199-212 Abbreviation Standards p 254

 

SECTION FIVE - CLUTCHES
Introduction p 256 Positive Clutches p 263-266
Clutch Engagement p 256-262 Friction Clutches p 266-273
Mechanical Engagement p 256-258 Overrunning Clutches p 273-276
Electric Engagement p 258,259 Magnetic Clutches p 277-279
Hydraulic Engagement p 259,260 Centrifugal Clutches p 279-282
Pneumatic Engagement p 260-262 Clutch Installation p 282-284
Automatic Engagement p 262 Clutch Maintenance p 282,283

 

SECTION SIX - DRIVE BELTS
Belt Drives p 288,289 Variable Sheaves p 315-321
Arc of Contact p 289,290 Positive Belts p 321-323
Crossed Belts p 290,291 Positive Pulleys p 323-325
Idler Pulleys p 291-293 Positive Idlers p 325,326
Belt Tension p 293-297 Linked Belts p 326,327
Belt Friction p 297,298 Flat Belts p 326-333
V-Belts p 298-312 V-Belt Sheaves p 333-335
Variable Belts p 312-314 Sheave Maintenance p 336-345

 

SECTION SEVEN - CHAIN DRIVES
Chain Drives p 348-350 Sprockets p 368-376
Chain Types p 350 Chain Drive Factors p 376-378
Roller Chain p 351-359 Chain Tension p 378-381
Detachable Chain p 359,360 Drive Alignment p 381-384
Pintle Chain p 360 Drive Inspection p 384,385
Silent Chain p 361-365 Installation p 385
Leaf Chain p 366 Chain Breakers p 386
Laminated Chain p 367 Chain Lubrication p 386-392

 

SECTION EIGHT - ALIGNMENT
Misalignment p 394,395 Pre-Alignment Checks p 421,422
Shaft Alignment p 395-397 Alignment Points p 422,423
Dial Indicators p 398-402 Cross Dialling Method p 423-439
Alignment Devices p 402-406 Rim and Face Method p 440-445
Soft Foot p 407-412 Hot Alignment Methods p 445-449
Indicator Bar Sag p 413-417 Shims p 448-451
Piping Strain p 418,419 Crankshaft Deflection p 452,453
Coupling Runout p 420-422 Shaft Straightening Methods p 453-456

 

SECTION NINE - TRADE DATA
Metric Conversion p 458,459 Shaft Center Drill Sizes p 470
Chord Chart p 460 Drill Point Angles p 471
Inch to Millimetres p 461,462 Drill Speeds and Feeds p 471,472
PSI to Kilopascals p 463 Reaming Speeds p 473
Horsepower to Kilowatts p 464 Steel Classification p 473
Bolting Torque p 465 Steel Spark Test p 474
Key and Shaft Sizes p 466 Cutting Speeds p 474-479
Key Set Screw Sizes p 467 Drill Sizes p 480
Key Seat Sizes p 467 Thread Types p 481-486
Shaft Diameter Sizes p 468 Tap Drill Sizes p 486,487
Shafting Expansion p 469 Metric Bolts p 488

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